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Ed Tate's avatar

Ivan,

This article clearly points to some of the challenges ahead. Fortunately, many of these challenges have been known and studied for decades. Better yet, the electronics and processing needed to implement these solutions have improved dramatically in the intervening years, dropping costs while expanding capabilities.

Challenge #1: “The hard part is scaling to kilometer-class apertures that hold phase and flatness tolerances, survive thermal warping and micrometeoroids, and stay precisely pointed across hundreds of thousands of kilometers of path length.”

• This problem was identified and a solution proposed during the 1977-1981 NASA/DOE SBSP study. From section 2.3 SPS Hybrid Phase Control Method in the “Automatic Phase control in Solar Power Satellite Studies – Final Report” dated Feb 15, 1978 [1]

o “This method is a hybrid of the single frequency method using retrodirective principle and the SPS feedback control via ground telemetry and command method. This method combines the good points of both the methods, i.e., it uses the retrodirective principle for automatic direction finding while all the errors in beam pointing, e.g., due to frequency separation, oscillator instability, the random errors generated by the thermal gradients and the antenna structure flexing, etc., are taken care of by the ground control processing.”

o This report then outlines the methodology and expected performance to maintain phase when subjected to these perturbations. Additional reports on the National Space Society SBSP collection [https://nss.org/satellite-power-system-concept-development-and-evaluation-program/] provide refinement and additional analysis.

• The survivability to Micrometeorites and Orbital Debris (MMOD) was also raised in another study. The “DOE 1980 Questions and Answers” [2] provides an answer to the meteorite question. From section I.2

o “How vulnerable is the SPS to partial or total destruction, especially the space segment? For example, do meteor showers pose any threat to the space segment?”

o “The large scale of the satellite tends to make it somewhat less vulnerable than would be the case otherwise. The large size means that redundant subsystems can readily be provided and indeed may be mandatory for reliability reasons.”

o Many of the modern designs are fully decentralized so even considerable damage would not disable an SBSP satellite. Additionally, decades of experience with the ISS shows that even in crowded orbits, damage to solar panels is rare and minor.

• On an additional note, most proposed SBSP orbits are in GEO or closer, so beam distances should max out at about 36,000 km. Only with lunar surface, lunar orbits or L2 based system would beam distance be hundreds of km.

Challenge #2: Economics: “On a pure LCOE basis - the metric an energy-intensive factory might use - our argument stands: SBSP only rivals terrestrial PV under very optimistic assumptions regarding launch cost ($/kg), panel mass (kg/m²), and panel price ($/kW). On a VALCOE basis - the metric that matters to grids - in many geographies, SBSP competes with PV plus storage and other flexibility.”

• Power generation is no different than any other good. There is rarely a single value that determines market success. There are multiple metrics that drive generation investment. CAPEX for a plant, CAPEX for incremental expansion, OPEX, dispatchability, time to commissioning, connection queues, grid access, grid upgrade costs, plant lifetime, tax incentives, site cost, capacity, capacity factor, and much more all influence a decision. Both power generators and power consumers are subject to these considerations.

• A SBSP FOAK does not need to be competitive in all situations, in all markets, at all times to make sense. Energy for remote and energy intense operations command a premium. Energy at peak hours commands a premium. There are many niches to enter the market where the risk and the payoff make sense even for a FOAK.

• For a SBSP NOAK, much of this comes down to the learning curves inherent in a technology. With proper architecture focused on modularization, both economies of scale and Wright’s Law should apply. Economies of scale will distribute the fixed engineering and tooling costs across the production runs. Wright’s law will help drive down costs throughout the supply chains.

• Unless there is something unique about SBSP, it will have a learning curve that parallels the underlying technologies. Space solar cell costs will likely parallel the terrestrial market cost reductions as volume increases. Satellite bandwidth costs drop 45% for every cumulative doubling in capacity in orbit [3]. Solar has a 20% drop for every cumulative doubling. Industrial robots are dropping at nearly 50% for every cumulative doubling. [4] The cost of robots in space is closely parallels what happened on the ground. [5] NASA rates aerospace at a 15% decrease for every cumulative doubling. [6] Analyzing launch costs shows the potential for up to 90% cost reduction in every doubling of launch mass volume. [7] All of these point to the potential for dramatic cost reduction as capacity scales. Today, the estimated cost of a Starlink satellite is less per kg than the cost of a laptop. [8]

Challenge #3: “Can we actually build kilometer arrays that stay rigid and phased? This remains the hardest unsolved engineering risk.”

• Agreed, this is probably the biggest challenge. However, there is compelling evidence that it is solvable, scalable, and costs can drop quickly. The two key capabilities required are structural assembly in orbit and phased array tuning after assembly. While these two things have not been combined, the core capabilities are established. Once an assembly and tuning process is proven, scaling should be primarily a matter of repetition, driving down costs.

• The largest assembled structure in orbit is the ISS. It is 109 by 51 meters. [9] The largest phased array to date is the AST BlueBird at 64 sq meters. [10] Their next generation satellite will more than double the solar array and antenna areas to about 199 square meters. [11]

• While these objects are not the scale of proposed SBSP satellites, they demonstrate key parts of what will be needed.

• The ISS established that large and complex structures with structural, electrical, hydraulic, and pneumatic interfaces can be built in orbit. Critically, once robotic arms were available, the assembly and maintenance migrated to robotic operations. SBSP satellites are primarily structural assembly, so only a subset of existing capabilities is required.

• The BlueBird provides evidence that large phased-arrays can be successfully operated in space after deployment from a faring configuration. While a deployment mechanism can simplify alignment, precise alignment can also be achieved with the attachment mechanisms required to combine structures.

Again, Ivan, thanks for starting this conversation. We see the benefits that successful development of space-based solar power offers. We’re acting on the belief that all of these challenges can be overcome. The ability to make this happen builds on decades of research. There is a lot more that can be said. But actions and progress will speak louder than any words.

Best,

Dr. Edward Tate

CTO | Founder

https://virtussolis.space/

References

[1] https://nss.org/wp-content/uploads/2017/07/1978-Automatic-Phase-Control-Lincom.pdf

[2] https://nss.org/wp-content/uploads/2017/07/SSP-DOE-1980-Questions-And-Answers-About-SPS.pdf

[3] https://humanprogress.org/starlink-is-riding-down-the-wrights-law-cost/

[4] https://www.linkedin.com/posts/edtate_price-production-robots-activity-7267145112609067008-hn7E

[5] https://www.linkedin.com/posts/edtate_robots-isam-space-activity-7267571455452753920-66OU

[6] https://en.wikipedia.org/wiki/Experience_curve_effects

[7] https://www.linkedin.com/posts/edtate_energy-space-spacetech-activity-7112208019001679873-KpHi/

[8] https://www.linkedin.com/posts/edtate_satellite-nanosats-engineering-activity-7284627171728347137-I5K0

[9] https://www.nasa.gov/reference/international-space-station/

[10] https://en.wikipedia.org/wiki/AST_SpaceMobile

[11] https://www.pcmag.com/news/despite-spacex-protests-fcc-clears-ast-spacemobiles-massive-satellite

John Bucknell's avatar

Ivan, we appreciate your willingness to listen - most analysts have not gone as far as you have. Since you are responsive, I'll point out a few more items.

First - WPT does not require a flat (nor rigid by extension) transmitter, just that the beam achieves coherence. You cited the HARRIER experiment, which leverages a number of technologies to achieve coherence from a helical transmit array. Flatness just reduces the required sophistication of the controls.

Second - PV performance degradation is well understood. There are a number of countermeasures available, and specifically lithium doping plus annealing radiation damage to cSi PV cells has been known for over 50 years (https://ntrs.nasa.gov/api/citations/19720002415/downloads/19720002415.pdf). Multiple space PV startups are producing space-rated cSi or Perovskite cells.

Last - VALCOE is not a metric useful to an energy business, but rather a way to weigh energy technologies at the grid level. LCOE is a floor operating cost for a producer, and the total cost for consumer includes adding firming costs. To provide value to a consumer, a producer must strive to lower total cost with sufficient revenue to pay for the asset plus operating cost. I would recommend Lazard's methodology of assessing LCOE + firming (https://www.lazard.com/media/uounhon4/lazards-lcoeplus-june-2025.pdf).

John Bucknell

CEO - Founder

Virtus Solis Technologies

www.virtussolis.space

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